Honda TRX350 Rancher Repair Manual 2000-2006
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This repair and service manual covers Honda TRX350 Rancher models 2000 to 2006. Includes TRX350FE FourTrax Rancher 4x4 ES, TRX350FM FourTrax Rancher 4x4, TRX350TE FourTrax Rancher ES, and TRX350TM FourTrax Rancher.Table of ContentsQUICK REFERENCE DATACHAPTER ONE: GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / SpecificationsCHAPTER TWO: TROUBLESHOOTING Operating equipment / Starting the engine / Starting difficulty / Poor idle speed performance / Poor medium and high speed performance / Electric starting system / Charging system / Ignition system / Lighting system / Cooling system / Combination meter / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leak down test / Clutch / Transmission / Drivetrain / Handling / Frame noise / Brakes / SpecificationsCHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP Pre-ride checklist / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Unscheduled lubrication / Periodic maintenance / Engine tune-up / Storage / SpecificationsCHAPTER FOUR: ENGINE TOP END Cleanliness / Exhaust system / Cylinder head cover / Rocker arms, pushrods and cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Camshaft / SpecificationsCHAPTER FIVE: ENGINE LOWER END Servicing engine in frame / Engine / Recoil starter / Driven pulley / Alternator cover / Rear crankcase cover / Flywheel and starter clutch / Gearshift linkage / Reverse shaft assembly / Oil pump / Oil strainer screens / Crankcase and crankshaft / Transmission shifting check / Engine break-in / SpecificationsCHAPTER SIX: CLUTCH AND PRIMARY DRIVE GEAR ESP reduction gears (FE and TE models) / Clutch cover / Clutch lever assembly / Clutch assembly / Centrifugal clutch and primary drive gear / Change clutch / SpecificationsCHAPTER SEVEN: TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission/everse system identification / Transmission troubleshooting / Transmission overhaul / Reverse idle gear assembly / Transmission inspection / Internal shift mechanism / Reverse selector cable replacement / SpecificationsCHAPTER EIGHT: FUEL SYSTEM Carburetor / Carburetor float level inspection / Carburetor adjustments / Carburetor heater / Throttle housing and cable / Fuel tank / Fuel valve / Air box / Choke cable replacement / SpecificationsCHAPTER NINE: ELECTRICAL SYSTEM Electrical component replacement / Charging system / Alternator / Ignition system / Starter / Starter relay switch / Diode / Electric shift system / Lighting system / Combination meter / Switches / Oil thermosensor / Speed sensor unit / Fuses / Wiring diagrams / SpecificationCHAPTER TEN: FRONT SUSPENSION AND STEERING Front wheel / Tires and wheels / Front hub/rake drum (two-wheel drive) / Front hub (four-wheel drive) / Shock absorbers / Tie rods / Steering knuckle / Control arms / Handlebar / Steering shaft / SpecificationsCHAPTER ELEVEN: FRONT DRIVE MECHANISM (FOUR-WHEEL DRIVE) Front drive axles / Driveshaft / Front differential / SpecificationsCHAPTER TWELVE: REAR AXLE, SUSPENSION AND FINAL DRIVE Rear wheels / Shock absorber / Rear axle / Final drive unit / Driveshaft / Swing arm / SpecificationsCHAPTER THIRTEEN: BRAKES Brake service / Front brake drum / Front brake shoe replacement / Front brake panel / Wheel cylinders / Front master cylinder / Brake fluid draining / Brake bleeding / Rear drum brake / Rear brake shoe replacement / Rear brake panel / Front brake hose replacement / Rear brake pedal and cable / Rear brake lever/parking brake cable / SpecificationsCHAPTER FOURTEEN: OIL COOLER and COOLING FAN Oil hoses / Oil cooler / Cooling fan (except TRX350TM)CHAPTER FIFTEEN: BODY Retaining clips / Retaining tabs / Seat / Recoil starter cover / Side covers / Fuel tank cover / Front carrier / Front bumper / Center mud guards (FE and TE models) / Front mud guards / Rear mud guards (FM and TM models) / Front fender / Headlight grill / Rear carrier / Rear fender / Tool box / Handlebar coverCOLOR WIRING DIAGRAMSClymer ATV repair manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
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